Palletizers

MF PCA SMART palletizer

Palletizer for bags, boxes and bundles. Ideal for handling medium and high production and to work in relatively confined spaces.

Up to 500 cycles/h for speed
Highlighted Medium production
MF PCA SMART 2

The MF PCA SMART palletizer, designed for medium production rates, blends efficiency, ease of use and versatility. The brushless motor endures reliability, speed and precision during the entire machining process.

This palletizing robot is constructed from high-quality materials and components and machines loads of up to 110 lbs with a productivity of up to 500 cycles per hour. The standard height of the structure is just under 9.8 ft while the finished pallet has a maximum height of 70.8 inches (including pallet). However, pallets and structures of more height can be produced, depending on the project required.

Its compactness and small size make it the ideal solution for working in confined spaces and prohibitive environments. It has a small footprint and can be easily placed in any end-of-line. Its modular structure then guarantees different mounting combinations and consequent adaptability to different working environments and existing systems.

The smart palletizing robot is versatile, dependable and has an excellent price-performance ratio. It enables palletizing of many product types: bags, boxes, cartons and bundles.

The use of grip modules is then adapted to the various needs of the client and the specificities of the project. 

 

Gripping system

The machine is set up for the use of different gripper solutions. These can be customized with the possibility of incorporating numerous options according to the customer's requirements and needs. The main types of grippers are:

  • forked gripping head with presser
  • cup gripping head section
  • gripping head with special box clamp 

These provide handling, picking and storing and general palletizing of boxes, shrink-wrapped bundles, and bags. Sacks include reel bags, pre-formed bags, valve bags to name but a few.

The heads rotate along their own vertical axis so as to deposit the bag in question according to the schedule.

Several versions are provided, in line with the designs submitted by the client. The main ones are:

  • Basic version, in which the material is placed on pallets on the floor or on semi-automatic wrappers integrated inside the palletizer.
  • Automatic version. Starting from the specially prepared automated pallet magazine, roller conveyors and catenaries ensure continuous feeding and discharge of pallets. Operator involvement is limited only to loading the empty pallet magazine. This automatic palletizer option is particularly popular for the continuous handling of materials. 

 

Control and command panel

The movement and interpolation system of the four Cartesian axes X,Y,Z and R produce a significant reduction in travel time.

The operator has complete control of the palletising scheme via the integrated PLC system with touch screen. He can thus modify a previous programme or create a new one without the intervention of a specialised technician. Modify the speed of the Cartesian robot according to different operating conditions.

Finally, automatic self-diagnosis is provided to visualize all alarms and warning messages. This eases communication in case of the need for remote or on-site technical assistance. 

 

Safety devices

Always mindful of safety, we offer solutions to ensure that the work is done in compliance with the law and to ensure operator safety.

This includes:

  • Safety barrier.
  • Floor anchorage.
  • Safety light barriers for pallet entry and exit.
  • Panels complete with welded wire mesh.
  • Fall safety device and anti-collision system.

 

 


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MF PCA SMART 3
MF PCA SMART 4

FEATURES AND BENEFITS

There are many reasons to choose our products

  • 01 Automatically adapts to different formats simply and quickly.
  • 02 Management of movement on the 4 axes via brushless motors.
  • 03 Preparation for assembly of different clamping elements: gripper for bags, boxes and bundles
  • 04 Bags press installed in the clamping element, which increases stability of the pallet
  • 05 Possibility of processing 800 x 1200 mm and 1000 x 1200 mm pallets
  • 06 Maximum pallet height 1800 mm
  • 07 Automatic control of the correct operating cycle
  • 08 Integrated security and access control system
  • 09 Fall arrest and anti-collision against gripping system safety device
  • 10 Touch-screen operator panel
  • 11 Self-diagnosis system for anomalies and verification via display

DIFFERENT OPTIONS

FOR A PERFECT SOLUTION

Automatic pallet storage

Underlay gripper

Pallet gripper

Bag adjustment devices: system with square rolls or press belt

Pallet with height exceeding 1800 mm

Management of non-standard pallets

Automatic pallet wrappers completing the line

Remote assistance

Your products

FIND OUT WHICH PRODUCTS YOU CAN PACKAGE WITH THIS MACHINE

MF PCA SMART 5
Foodstuffs
  • Starch and Gluten
  • Pastry Premix
  • Coffee
  • Biscuits
  • Sweets and Candies
  • Powdered milk
  • Legumes
  • Rice
  • Salt
  • Flour
  • Spices
  • Sugar
  • Tea
  • Dried fruits
  • Pasta
  • Crisps
  • Snacks
  • Deep-frozen products
MF PCA SMART 6
Cereals and Seeds
  • Cereals
  • Alfalfa
  • Silage
  • Sorghum seeds
  • Sunflower seeds
  • Maize seeds
  • Soybeans
MF PCA SMART 7
Chemicals
  • Washing powders
  • Manure
  • Fertilisers
  • Frits
  • Colourants
  • Pigments
  • Polymers
  • Plastic granules
  • Ceramic glazes
  • Compost
MF PCA SMART 8
Fuels
  • Coal
  • Pellets
  • Olive pits
MF PCA SMART 9
Animal Feed
  • Ingredients, additives (Premix) and supplements for animal feed
  • Bird seed
  • Animal feed
  • Fish food
MF PCA SMART 10
Pet Food
  • Pet Food
MF PCA SMART 11
Forestry
  • Wood chips
  • Sawdust
  • Wood shavings
  • Bark
  • Mulch
  • Peat moss
  • Soil
MF PCA SMART 12
Minerals and Aggregates
  • Cement
  • Clay
  • Sandstone
  • Gravel
  • Sand
  • Talc
MF PCA SMART 13
Cat litters
  • Cat litters
MF PCA SMART 14
Metal Hardware
  • Metal hardware
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